Chemical Engineering Applications

Project Name: Waste Heat Recovery from Styrene Air Cooler to Generate Steam Project Overview: Recovering waste heat from the 60-68℃ negative pressure process gas of the styrene air cooler; generating 105~120℃ steam for process use

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Chemical Engineering Applications

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Project Name: Waste Heat Recovery from Styrene Air-cooled Tower for Steam Generation

Project Overview: Recovering waste heat from the 60-68℃ negative pressure process gas of the styrene air-cooled tower; generating 105~120℃ steam for process use.

Solution: Using a low-pressure steam heat pump unit to recover waste heat and produce low-pressure steam.

Economic Benefits: Carbon reduction benefits 2.671 million/year; savings in operating costs 27.586 million/year

 

Carbon Reduction and Economic Analysis
Before Retrofit Heat Source Type / Purchased Steam
Required Thermal Power kW 16800
Steam Consumption ton steam/h 24.0
Unit Price Yuan/(ton steam) 320
Operating Time h 8000
Annual Operating Cost Ten thousand Yuan 6144.0
After Retrofit Heat Source Type / Heat Pump Generated Steam
Steam Consumption kW*h/(ton steam) 235.1
Total Power Consumption kW 5642.4
Electricity Price Yuan/(kW*h) 0.75
Annual Operating Cost Ten thousand Yuan 3385.4
Economic Analysis Annual Carbon Reduction ton/year 46058.6
Carbon Trading Price Yuan/ton 58
Estimated Carbon Reduction Benefits Ten thousand Yuan/year 267.1
Annual Cost Savings Ten thousand Yuan/year 2758.6

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