Beer industry applications

Project Name: Energy-saving Solution for the Beer Industry Solution: Utilizing a dual-purpose heat pump for hot water production

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Beer industry applications

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Project Name: Energy-Saving Solution for the Beer Industry

Project Overview: The processes with currently high hot water demands are:
1. Heating the high-temperature tank of the bottle washer; the hot water temperature needs to be between 80℃ and 85℃
2. Hot water for the sterilizer; sterilization temperature 60℃~62℃
3. Cold water demand; cold source is needed for preparing deoxygenated water and cooling wort during beer production
Solution: Using a combined heating and cooling heat pump to produce high-temperature hot water
Economic Benefits: Annual savings of 1.646 million, estimated carbon reduction benefits of 234,000

 

Carbon Reduction and Economic Analysis
Before Renovation Heat Source Type / Purchased Steam
Required Thermal Power kW 1800
Steam Consumption Tons of Steam/h 2.6
Unit Price Yuan/ (ton of steam) 320
Operating Time h 8000
Annual Operating Cost Ten Thousand Yuan 658.3
After Renovation Heat Source Type / Heat Pump Generated Steam
Steam Consumption kW*h/(ton of steam) 320.0
Total Electricity Consumption kW 822.9
Electricity Price Yuan/(kW*h) 0.75
Annual Operating Cost Ten Thousand Yuan 493.7
Economic Efficiency Annual Carbon Reduction Tons/Year 4033.6
Carbon Trading Price Yuan/Ton 58
Estimated Carbon Reduction Benefits Ten Thousand Yuan/Year 23.4
Annual Cost Savings Ten Thousand Yuan/Year 164.6

 

Project Name: Simultaneous Heating and Cooling Supply

Project Overview: Cooling: Producing ice water or deoxygenated water; Heating: Providing heating for bottle washing and sterilization in the packaging workshop
Solution: Heat pump simultaneous heating and cooling supply provides 20/6℃ chilled water, and simultaneously produces high-temperature hot water above 90℃ for process use
Economic Benefits: Annual savings of 1.55 million in operating costs

Project Name: Waste Heat Recovery from Ammonia Refrigeration Unit Condensation

Project Overview: A certain internationally renowned brewery:
Refrigeration: Ammonia system with evaporative cooling for refrigeration
Heating: Providing heating for bottle washing and sterilization
Solution: Recovering waste heat from the exhaust of the brewery's ammonia refrigeration system to produce high-temperature water,
A parallel heat exchanger is installed with the original ammonia gas condensation system, recovering part of the ammonia gas condensation heat through circulating water at 25/30 degrees,
Using the circulating water as the heat source for a high-temperature heat pump to produce high-temperature hot water above 90 degrees for process use
Economic Benefits: Annual savings of 1.55 million in operating costs

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